Client: Ross
Industry: Home Manufacturers
Cooperation time: February 2022
In Europe and North America, the demand for advanced automatic roller shutters is increasing in both residential and commercial sectors. These shutters are commonly used for security purposes, privacy, and weather protection, particularly in industrial buildings, garages, and modern homes. The automation of roller shutters requires a reliable motor system that can provide smooth and consistent operation, while also ensuring high durability and energy efficiency.
A leading manufacturer of automated rolling doors in Europe wanted to upgrade their existing roller shutter motor systems. Their aim was to provide a more efficient, reliable, and customizable solution to their clients.
1、High Torque Demand:The motor needed to generate sufficient torque to lift heavy, large roller shutters effortlessly, ensuring smooth operation even in industrial applications.
2、Wide Speed Range:Customers required a motor that could offer adjustable speeds for different uses, whether for fast operation or slow, controlled movement.
3、Self-Locking Feature:The motor had to be capable of locking the shutter in place when not in use, ensuring enhanced security and preventing unauthorized access.
4、Customization for Various Door Sizes:Since roller shutters come in a variety of sizes and weights, the motor needed to be adaptable, offering different sizes and power levels based on specific installation requirements.
5、Durability and Reliability:The motor had to operate consistently over many years, often under harsh weather conditions, without requiring excessive maintenance or repair.
6、Noise Reduction:While power and torque were critical, the motor also needed to run smoothly and quietly to provide a positive user experience in both residential and commercial settings.
BG Motor's Worm Gear Motor was selected as the ideal solution for this application due to its superior torque, self-locking capabilities, and customizability. Here's how our motor addressed the challenges:
High Torque
Worm gear motors are known for their ability to generate significant torque at low speeds, making them ideal for applications like roller shutters. Our motor provides the necessary torque to effortlessly lift and lower heavy shutters, whether in commercial, industrial, or residential applications. This ensures smooth operation without the need for excessive force or power, extending the life of the shutter system.
Wide Speed Range
The motor features an adjustable speed range, offering flexibility for various shutter operations. Whether the customer needs a fast opening for quick access or a slower, more controlled movement for security and safety, the motor allows for precise speed control. This makes it a versatile choice for both residential and commercial installations.
Self-Locking Function
One of the key advantages of the worm gear design is its self-locking ability. The motor’s gearbox automatically locks when the motor is not running, preventing the shutter from being raised or lowered without power. This enhances the security of the roller shutter, making it virtually impossible to lift the shutter manually without the motor’s activation, which is a crucial feature for security applications.
Customizable Sizes
Our worm gear motors are designed with flexibility in mind. Depending on the size, weight, and specific requirements of the roller shutter, we can customize the motor’s size and power. Whether the door is a small garage shutter or a large industrial roller door, we can provide the exact motor specifications needed to ensure efficient and reliable operation. This customization helps us meet the diverse needs of different clients, ensuring optimal performance.
Durability and Reliability
BG Motor’s worm gear motors are built to last. The robust design ensures that the motor can operate continuously under varying loads and harsh weather conditions without failure. Our motors are highly resistant to wear and tear, ensuring long service life and reducing the need for frequent maintenance. The sealed gearbox design prevents dust, dirt, and moisture from affecting the motor’s performance, making it perfect for outdoor and industrial use.
Low Noise Operation
The motor runs with minimal noise, providing a quiet user experience, which is especially important for residential settings. The worm gear mechanism allows for smooth, consistent motion without excessive vibration, ensuring that the roller shutter operates quietly and efficiently.
BG Motor's worm gear motors have proven to be the perfect solution for automatic roller shutters, offering high torque, smooth control, self-locking security, and easy customization. With our motor technology, ceiling shutter manufacturers can provide high-performance, energy-efficient, and secure solutions for residential, commercial, and industrial applications.
For more information about our worm gear motors and how they can enhance your products, contact BG Motor today at technology@china-bgmotor.com.
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