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12V High performance e-bike motor



Client: Joey

Industry: Home Manufacturers

Cooperation time: May 2023


In recent years, electric bicycles have become more and more popular among the public due to their time-saving convenience, and their share of the global market has increased significantly. There is a growing demand for eco-friendly, comfortable and efficient e-bikes in the Belgian market, especially in the areas of urban commuting and leisure riding. The customer wanted to choose a high-performance motor for their new e-bike range to meet the specific needs of the local market.



What they need:High efficiency, energy saving and stable motor


DIFFICULTY

1.Balance between high performance and weight:

The customer needs a lightweight but efficient motor, which can not only ensure sufficient power output, but also will not increase the burden on the whole vehicle.

2. Heat dissipation and stability problems: 

long-term high-load riding can easily lead to overheating of the motor, affecting performance and life.

3. Strict requirements for waterproof performance: 

Belgium has rainy all year round, and the motor needs to achieve a high waterproof level to avoid failure caused by flooding.

4. High efficiency and low energy consumption:

The motor needs to ensure sufficient power while minimizing battery consumption and improving battery life.




SOLUTION

In response to customer needs, BG Motor offers a high-performance brushless DC motor (BLDC Motor) designed specifically for e-bikes, which has the following features:

  • Smooth Operation:

The optimized magnetic circuit design and precision machined bearing system ensure that the motor runs smoothly during starting, acceleration and low-speed cruising without obvious vibration and noise, and adapts to a variety of road conditions.

  • Excellent heat dissipation:

The motor shell is made of high thermal conductivity aluminum alloy material, and at the same time, it is equipped with an efficient heat dissipation structure, which can quickly dissipate heat. Even under long-term high-load operation, the motor can still maintain the right temperature, ensuring efficient operation and long life.

  • Energy Efficient:

Through advanced control algorithms and optimized electromagnetic design, the energy utilization rate of the motor is as high as more than 90%. With the intelligent control system, it reduces energy loss and provides a longer range for electric bicycles.

  • Waterproof design:

The motor reaches IP65 protection level, has a sealed shell and waterproof wiring harness design, can resist rain and moisture, adapt to the humid environment of Belgium, and ensure the stable operation of the motor in rainy days.

  • Lightweight and easy to install:

The motor is compact in design, lightweight, easy to integrate into e-bikes, and suitable for various vehicle models. Its modular design makes installation and maintenance easier and reduces the complexity of vehicle production.

  • Green, energy-saving and environmental protection:

The motors produced by Bogong have been using green raw materials, striving to minimize the harm to the environment, and actively promoting environment-friendly development.





FOLLOW-UP

With BG Motor's high-performance motor solutions, the customer has successfully launched a range of e-bikes that are popular in the Belgian market. With the smooth operation, excellent heat dissipation, waterproof performance and energy-efficient features of the motor, this motor not only improves the overall performance of the vehicle, but also gives customers a competitive advantage in the market.

BG Motor, as the world's leading motor manufacturer, will continue to provide customers with customized, high-quality motor solutions.


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