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low noise,long life,energy saving and environmentally friendly BLDC motor fans


Client: Mary, United States

Industry: Furniture

Cooperation time: May 2024


 With the increasing demand of consumers for energy saving, environmental protection and comfortable experience, the household appliance industry has put forward higher requirements for the performance of motors. One of our United States customers, a manufacturer specializing in high-end home fans, was facing the challenge of upgrading its technology. They wanted to meet the market demand for quiet, energy-efficient products by improving the energy efficiency and quietness of their fans.



What they need:It is a green motor with low noise and longevity, and energy saving and environmental protection


DIFFICULTY

In working with our customers, we learned that they encountered the following key challenges:

1. Insufficient noise control: The noise generated by the fan at high speed affects the user's comfortable experience, especially in a quiet indoor environment, such as a bedroom or office.

2. Low energy efficiency: The power consumption of traditional motors is high, and the customer hopes to launch a more energy-efficient fan product that meets the market demand for green environmental protection.

3. Short service life: The customer's existing motor has a short service life, and frequent replacement and maintenance increases the after-sales service cost, which also affects the brand reputation. In order to solve these problems, the customer urgently needed a motor solution with high efficiency and low noise.

4. The control efficiency is insufficient, and it is easy to produce sparks, short circuits and other fault problems in the case of high-speed operation and long-term standby.





SOLUTION

According to the needs of customers, we recommended our 24V, 15W, 1800-2100RPM brushless fascia gun motor,

 The fan is driven by a motor, and a normal DC motor uses brushes to achieve current commutation. The material of the brushes is usually copper, which will wear out after long-term use, and it will be more noisy. The brushless fan motor has a special internal structure and does not require brushes. The corresponding operation will be more stable and quiet。

In contrast to traditional electric fans, brushless DC fans do not have blades. Air is sucked in through the suction hole underneath, and the impeller hidden inside the rim of the ring sprays air in a circular trajectory, finally forming an uninterrupted flow of cold air, which is important to be better than a normal fan and produces a more stable wind force.

Combined with the special application environment of the fan, the following solutions are customized:

1.Low noise design: Our brushless motor adopts advanced silent technology to minimize the operating noise of the fan, ensuring that it can still be quiet when running at high speeds. This motor is particularly suitable for use in bedrooms, libraries, and other scenarios that require a quiet environment.

2. High efficiency and energy saving: The energy-efficient design of the brushless motor not only reduces the energy consumption of the fan, but also meets the growing global energy-saving and environmental protection standards. By reducing power consumption, the customer's fan products can be more competitive in the market and meet consumer demand for environmentally friendly products.

3. Long life and high reliability: The motor is manufactured with high-quality materials and processes, and has a long service life. Even if it works continuously under high load, it can maintain stable performance, which greatly reduces the customer's after-sales maintenance cost. With this solution, the customer successfully solved the noise and energy efficiency problems of the product, increased its competitiveness in the market, and significantly improved the consumer experience.

4. No sparks and low noise during operation; Brushless DC motors can operate at high speeds under any conditions; Since there are no brushes, there is less mechanical energy loss due to friction, which improves efficiency and reduces the maintenance cost of carbon brushes.





FOLLOW-UP

 To ensure that our customers receive continuous support throughout the product lifecycle, we offer the following after-sales services:

1. Technical support and training: Provide customers with technical training in motor installation, commissioning and maintenance to ensure that their team can operate and use our motors proficiently.

2. 24-hour technical support: We have set up a round-the-clock technical support service to answer the questions encountered by customers in the process of use at any time to ensure that customers' products can continue to run smoothly.

3. Regular maintenance and inspection services: We provide customers with regular product performance inspections to help them find and solve potential problems in a timely manner and further extend the service life of the motor. By working with us, the United States fan manufacturer not only successfully solved the existing technical problems, but also improved the brand image and product reputation. Our high-efficiency brushless motors bring new technological advantages to their fan products, enabling them to continue to grow in the global market. If you would like to know more about our brushless motor applications, please feel free to contact us


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