DC geared motors are more than just motors with added gears—they are essential components in modern machinery, offering unique advantages that standard motors cannot achieve. Their integration into systems is critical for enhancing performance, efficiency, and reliability across numerous industries.
DC geared motors use direct current, which is essentially a combination of a DC motor and a gearbox. In contrast, the ultimate effect of the gear motor is to reduce the speed and increase the output torque, which has achieved higher accuracy and achieved the best performance of the motor.
Therefore, carefully distinguishing the difference between the two and effectively choosing to use DC geared motor is an effective choice to improve equipment efficiency and reduce operation and maintenance costs.
Permanent Magnet DC Motor (PMDC): A type of DC motor that uses permanent magnets to create the magnetic field instead of electromagnets. It is known for its compact size, high efficiency, and simplicity in design.
DC Geared Motor: This is essentially a DC motor (often a PMDC) combined with a gearbox to reduce speed and increase torque. The gear mechanism allows for precise control of speed and torque, making it suitable for applications requiring strong, controlled movement.
| Aspect | PMDC Motor | DC Geared Motor |
| Structure | Consists of a rotor, stator (with permanent magnets), and brushes | PMDC motor integrated with a gearbox |
| Function | Converts electrical energy into rotational mechanical energy | Provides controlled torque and speed using gears |
| Speed & Torque | High-speed, low torque | Low-speed, high torque |
| Applications | Fans, pumps, portable tools | AGV trolleys, robots, medical devices, lifting equipment |
| Size & Complexity | Simple design, compact | Slightly larger due to the gearbox |
Foundation: Many DC geared motors are built using PMDC motors as the core driving unit.
Complementary: The PMDC motor provides efficient energy conversion, while the gearbox modifies output characteristics like speed and torque to fit specific application requirements.
Customization: At BG Motor, we offer custom solutions where PMDC motors are integrated with planetary, worm, or spur gearboxes to meet diverse industry needs.
PMDC Motors: Ideal for devices needing consistent high-speed operation (e.g., vacuum cleaners, small appliances).
DC Geared Motors: Essential in automation and robotics for precise motion control (e.g., AGV robots, medical centrifuges, smart doors).
Key Advantages of DC Geared Motors
Advantage: Our 12,000 m² factory is equipped with fully automated production lines, ensuring consistent quality and high production efficiency.
Benefit: Faster delivery times, reduced production costs, and superior product reliability for large-scale orders.
Advantage: A dedicated R&D team with over 30 years of industry experience, skilled in using advanced simulation software like ANSYS, JMAG, MotorCAD, and EasiMotor.
Benefit: We design customized gear motors to meet unique requirements in torque, speed, size, and environmental conditions for applications such as AGVs, robotics, and medical devices.
Advantage: Our gear motors are optimized for high torque output with precise speed control, utilizing planetary, worm, and spur gearbox technologies.
Benefit: Ideal for applications requiring strong load-handling capabilities, such as industrial automation, lifting equipment, and smart doors.
Advantage: Rigorous quality assurance with a pass rate exceeding 99.99%, including:
o Performance testing (torque, speed, efficiency)
o Noise and vibration control (noise ≤ 60dB, vibration ≤ 6.1 mm/s²)
o Durability and lifespan verification
Benefit: Ensures every motor meets international quality standards (CE, CCC,FCC).
Advantage: We use high-grade materials for gears, shafts, and motor components to enhance durability and reduce wear.
Benefit: Extended service life, reduced maintenance, and reliable performance in demanding environments like logistics equipment and medical devices.
Advantage: Our gear motors are designed for energy efficiency, minimizing power loss through optimized gear ratios and motor windings.
Eco-Friendly: Compliant with environmental standards, using eco-friendly materials without harmful substances like heavy metals.
Benefit: Reduces operating costs and supports sustainable development.
Advantage: We offer complete free motor solutions, integrating:
o Gearboxes (planetary, worm, spur)
o Brakes, encoders, and motor drivers
Benefit: Simplifies supply chains, ensures compatibility, and saves time on system integration for customers in industries like automation and robotics.
Advantage: Our products are exported to the USA, Germany, Japan, Italy, France, Austria, and more, trusted by clients worldwide for their reliability and performance.
Benefit: Proven track record with global brands, ensuring confidence in product quality and service.
Comprehensive Services You Can Enjoy with BG Motor
Customized Motor Solutions
Professional R&D Support
Integrated Drive System Solutions
Strict Quality Assurance
Fast Prototyping & Sample Testing
Technical Consulting & Application Support
Flexible Production & Global Delivery
Eco-Friendly Manufacturing Practices
Although it can be extremely difficult to meet your perfect expectations, serving our customers and achieving technological breakthroughs is an important development indicator for us. The 12V DC geared motor also has great development intensity and development prospects, which makes us brave to be the "first person to eat crabs" to expand market share.
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