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Improving precision and productivity: BG Motors provides automated assembly for production lines


Customer: Mr. Luo from Taiwan

Industry: Manufacturing

Cooperation period: 2017 to present


Market demand analysis:

The electronics industry has experienced rapid growth and technological advancement as the demand
 for smartphones, computers and other electronic devices continues to grow. Manufacturers are faced
with the challenge of improving production efficiency and precision to meet the growing demand and
ensure product quality.


Mr. Luo from Taiwan seeks motors to optimize their automated assembly lines to improve productivity
 and precision. Their existing motors cannot meet the requirements of the complex assembly process
of their production line.




What they need:BLDC 12V 500W 20rpm


DIFFICULTY

BG Motors, known for its expertise in high-precision BLDC motors, proposed a tailor-made solution for Mr. Luo 12V 500W 20rpm:

High-precision BLDC motor: BG Motors recommends using brushless DC (BLDC) motors with excellent precision and controllability
 (fill in the appropriate motor model). These motors provide precise torque and speed regulation, allowing automated assembly lines
to perform complex tasks with the highest precision.

Sturdy and reliable motors: Automated assembly lines require motors that can withstand harsh operating conditions and ensure
long-term reliability. BG Motors' motors are designed with high-quality materials and manufacturing processes to ensure durability
 and extended service life.


Motor problems encountered by the customer before:

1. The motor vibrates violently during operation;

2. The motor body temperature is too high, and demagnetization will occur after 2 years of operation;

3 The customer used AC induction motors before, which were inefficient.






SOLUTION

Solutions and Benefits:

BG Motors' BLDC motors offer the following benefits:

Enhanced assembly accuracy: High-precision BLDC motors enable automated assembly lines to
perform delicate tasks more accurately, reduce defects and improve product quality.

Increase productivity and output: The precise control and responsiveness of BLDC motors shorten
assembly cycles and increase production throughput.

The durability and reliability of BLDC motors minimize downtime and maintenance costs, there by
improving overall operational efficiency.

Energy saving and environmental protection: The high efficiency of BLDC motors reduces energy
consumption, reduces operating costs, and minimizes environmental impact.


1. We guarantee the excellent stability and reliability of BG Motor from the manufacturing materials of the motor to the production process and quality
inspection of the finished motor, and can maintain stable performance in various complex working environments. This is of great significance to improving
 production efficiency and ensuring product quality.

2. Our technical team has improved the process of the motor based on the customer's design to meet the customer's strict requirements.

3. Regarding the vibration problem, we make 3 corrections to the rotor balance of the motor during production; the motor runs smoothly during operation|,
which improves the stability and accuracy of the production line.

4. The motor is well compatible with the industrial control system (ICS) used in the production line and can receive and respond to control signals from the
 system. At the same time, there are a variety of controllers that can be matched: speed controller, motion controller, integrated drive, etc., to adapt tovarious
 different work section applications.


Since we have been stably producing this motor on the assembly line, every time the customer confirms the order, we can deliver it within 15 days, 10 days
earlier than the previous customer's supplier.






FOLLOW-UP

Customer feedback:

By replacing traditional motors with BG Motors' BLDC motors, significant improvements have been made in assembly accuracy, productivity and sustainability.
 Mr. Luo from Taiwan is impressed by the performance and reliability of BG Motors' BLDC motors. He said:

"BG Motors' BLDC motors have significantly improved the accuracy and productivity of our automated assembly lines.
The durability and reliability of the motors reduce downtime and maintenance costs, saving us time and money. The energy-saving nature of the motors also
 helps us achieve our sustainability goals."


Contact BG Motors now to learn how BLDC motors can transform your manufacturing operations.



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